The SD750-W1100-ZQ is a state-of-the-art fully automatic roller press slitting integrated machine, meticulously engineered for the high-precision requirements of lithium-ion battery electrode production. By integrating double-position automatic unwinding, laser thickness measurement, and CCD detection, this system ensures a seamless transition from raw material to precision-slit coils, optimizing throughput and material consistency.
Designed for Industry 4.0 compatibility, the SD750-W1100-ZQ supports AGV docking for non-stop roll changes, eliminating costly downtime. Whether utilized in lithium battery manufacturing, aerospace, or advanced metal processing, this machine delivers unparalleled stability and precision through its four-way constant pressure hydraulic system and closed-loop tension control, making it a cornerstone for high-efficiency automation lines.
Detailed Parameters
| Roll Specification | φ 750 × 1100mm | Effective Roll Width | ≤ 1000mm |
|---|---|---|---|
| Max Pressure | 4000kN (Constant Hydraulic) | Linear Pressing Speed | 5-80m / min (Stepless) |
| Unwinding Mode | Two-axis turntable / Double position | Coil Diameter Range | φ 350 - φ 1000mm |
| Max Bearing Capacity | 1500kg | Rewinding Speed | 10-20m / min |
| Loading/Unloading | AGV Docking Compatible | Loading Circle Runout | ≤± 0.002mm |
Key Advantages
Ultra-High Precision
Featuring a loading circle runout of ≤± 0.002mm and laser thickness measurement for real-time hydraulic adjustment.
Non-Stop Production
AGV docking capability and double-position automatic rewinding allow for continuous operation without machine stops.
Advanced Tension Control
Closed-loop adjustment via PLC, low-friction cylinders, and servo motors across four distinct tension sections.
Intelligent Detection
Integrated CCD detection and marking ensure every slit is precise and meets strict quality standards.
Wrinkle Elimination
Dedicated stretching and wrinkle-removing devices eliminate wavy edges during continuous strip coating.
Versatile Application
Optimized for Li-ion batteries, but equally effective for aerospace, shipbuilding, and automation lines.
Product Gallery
Management Platforms
Material Handling
Seamless AGV integration for automated roll loading and unloading.
Hydraulic Control
4000kN constant pressure system with surface deflection correction.
Real-time Monitoring
Laser thickness measurement provides instant feedback to the hydraulic system.
Tension Logic
PLC-driven closed-loop tensioning for digital display and precision control.
Slitting Quality
CCD detection and automatic marking for zero-defect production.
System Integration
Unified control of unwinding, rolling, stretching, and winding.
Investment Return Comparison
| Performance Metric | Standard Slitting Machine | SD750-W1100-ZQ |
|---|---|---|
| Production Continuity | Manual Changeover (Downtime) | AGV Non-Stop Docking |
| Thickness Accuracy | Manual Sampling / Static | Real-time Laser Closed-loop |
| Material Waste | Higher (due to wavy edges) | Minimal (Wrinkle Removing Device) |
| Labor Requirement | High Manual Operation | Fully Automatic Integrated |
| Quality Consistency | Variable based on Operator | High (CCD Detection & PLC) |
Frequently Asked Questions
It integrates rolling and slitting into one automatic line with AGV docking, eliminating the need for machine stops during roll changes and reducing human error via CCD detection.
The laser system communicates directly with the hydraulic station to adjust the roller press pressure in real-time, ensuring precise electrode thickness across the entire width.
Yes, it is highly versatile and widely used in metal processing, building materials, shipbuilding, aerospace, and other high-precision automation production lines.
The system utilizes a closed-loop control combining a PLC, low-friction cylinders, and servo motors across four sections to maintain optimal tension.
The machine is equipped with a specialized drawing device designed specifically to eliminate wavy edges produced during the rolling of continuous strip coating electrodes.
The machine features a four-way constant pressure hydraulic station capable of delivering a maximum pressure of 4000kN, including a surface deflection correction system.
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